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house-spec/specs/02-sensor-automation-spec.md

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Sensor & Automation Specification

1. Control Architecture

The air system is managed by a layered control architecture: local sensors feed data to a central controller, which modulates the MVHR, dampers, and humidifier. Home Assistant provides monitoring, logging, alerting, and override capability.

flowchart TD
    subgraph Sensors["Room Sensors (per zone)"]
        CO2["CO₂ Sensor"]
        VOC["TVOC Sensor"]
        PM["PM2.5 / PM10 Sensor"]
        TH["Temperature + Humidity"]
        RN["Radon Monitor\n(ground floor only)"]
    end

    subgraph FilterSensors["Filter Monitoring"]
        DP1["ΔP Sensor: Pre-filter"]
        DP2["ΔP Sensor: F7"]
        DP3["ΔP Sensor: Carbon"]
        DP4["ΔP Sensor: H13 HEPA"]
        DP5["ΔP Sensor: Exhaust F9"]
    end

    subgraph Controller["Central Controller"]
        KNX["KNX / Modbus Bus"]
        HA["Home Assistant"]
    end

    subgraph Actuators["Actuators"]
        MVHR["MVHR Fan Speed"]
        DAMP["Zone Dampers"]
        HUM["Steam Humidifier"]
        DEHUM["Dehumidifier"]
    end

    Sensors --> KNX
    FilterSensors --> KNX
    KNX --> HA
    HA --> Actuators

    style HA fill:#1a5e5e,color:#fff
    style KNX fill:#1a3d5e,color:#fff

2. Room Sensor Placement

Every occupied room requires a sensor unit. The following table defines sensor requirements per zone:

Zone CO₂ TVOC PM2.5 Temp/RH Radon Notes
Master Bedroom Yes Yes Yes Yes No Priority zone — sleep quality
Leo's Room Yes Yes Yes Yes No Priority zone — child health
Living Room Yes Yes Yes Yes No Largest volume, main gathering
Kitchen Yes No No Yes No Separate exhaust system
Office / Study Yes Yes Yes Yes No Cognitive performance critical
Bathroom(s) No No No Yes No Humidity control priority
Basement / Ground Floor Yes No No Yes Yes Radon monitoring mandatory
Cellar Datacenter No No No Yes Yes Rack inlet/exhaust temps, humidity, leak, smoke, power (see 06-datacenter-spec Section 9)
Technical Room No No No Yes No Equipment monitoring

2.1 Sensor Mounting Guidelines

  • CO₂ sensors: Mount at breathing height (1.21.5 m), away from windows, doors, and supply diffusers. CO₂ reading at the diffuser is outdoor air, not room air.
  • PM sensors: Mount away from direct airflow paths — measure room air, not supply air.
  • Temperature/Humidity: Away from direct sunlight, heat sources, and exterior walls. With radiant ceiling heating and raised floor, mount sensors at 1.21.5 m wall height — away from both the heated ceiling surface above and the floor surface below (see 04-flooring-ceiling-spec Section 9.1).
  • Radon monitors: Ground floor / basement only, placed in the lowest habitable room, away from windows and doors.

3. Sensor Hardware Recommendations

3.1 Multi-Sensor Units

Sensor Recommended Model Protocol Parameters Notes
CO₂ + Temp + RH Aqara TVOC Air Quality Monitor or Senseair S8 (custom) Zigbee / UART CO₂, T, RH NDIR sensor, ±30 ppm accuracy
TVOC SGP41 (Sensirion) I²C TVOC, NOx index Requires 24h conditioning
PM2.5/PM10 Sensirion SPS30 I²C / UART PM1.0, PM2.5, PM4, PM10 Laser-based, long-life fan
Radon Airthings Wave Plus or RadonEye RD200 BLE / WiFi Radon (Bq/m³) Continuous, hourly updates

3.2 Filter Differential Pressure Sensors

Sensor Recommended Model Range Output
ΔP across each filter stage Sensirion SDP810 or Dwyer MS-111 0500 Pa I²C / 4-20mA

One sensor per filter stage (5 total: G4, F7, Carbon, H13, Exhaust F9). Alerts when pressure drop exceeds threshold indicating filter loading.

3.3 Outdoor Reference Station

An outdoor sensor station provides baseline comparison:

  • PM2.5 / PM10 (verify filtration effectiveness)
  • Temperature + Humidity (MVHR efficiency calculation)
  • Air pressure (positive pressure verification)

4. Automation Logic

4.1 Demand-Controlled Ventilation (DCV)

The MVHR operates in demand mode, modulating airflow based on sensor readings:

flowchart TD
    CO2{"CO₂ Level?"} -->|"< 600 ppm"| LOW["Minimum Flow\n0.5 ACH"]
    CO2 -->|"600800 ppm"| MED["Standard Flow\n0.8 ACH"]
    CO2 -->|"8001000 ppm"| HIGH["Boost Flow\n1.0 ACH"]
    CO2 -->|"> 1000 ppm"| MAX["Maximum Flow\n1.2+ ACH"]

    VOC{"TVOC Level?"} -->|"> 500 µg/m³"| PURGE["Purge Mode\nMax flow + alert"]
    PM{"PM2.5 Indoor?"} -->|"> 15 µg/m³"| CHECK["Check Filters\nAlert if ΔP normal"]

    style MAX fill:#8b0000,color:#fff
    style PURGE fill:#8b0000,color:#fff

4.2 Humidity Control

flowchart TD
    RH{"Room RH?"} -->|"< 35%"| HUMON["Activate Steam Humidifier"]
    RH -->|"3540%"| HUMLOW["Low Steam Output"]
    RH -->|"4060%"| OKAY["Optimal — No Action"]
    RH -->|"6065%"| DEHUMLOW["Reduce Humidifier / Light Dehumid"]
    RH -->|"> 65%"| DEHUMON["Active Dehumidification + Alert"]

    style HUMON fill:#1a5e5e,color:#fff
    style DEHUMON fill:#8b0000,color:#fff

4.3 Filter Maintenance Alerts

Condition Action
ΔP across any stage > 1.5× initial value Warning: filter loading, plan change
ΔP across any stage > 2.0× initial value Critical: change filter immediately
ΔP drops suddenly Warning: possible filter seal failure
Indoor PM2.5 > outdoor PM2.5 Critical: filter bypass or seal failure

4.4 Night Mode (Bedrooms)

  • Between 22:0007:00, bedroom zones get priority airflow
  • CO₂ target tightened to < 600 ppm (sleep quality)
  • Fan speed profile optimized for minimum noise
  • Living room / kitchen dampers partially closed to redirect airflow

4.5 Cooking Mode

  • Kitchen hood activation triggers:
    • Kitchen zone damper closes (prevents pulling kitchen air into MVHR)
    • Dedicated kitchen exhaust activates
    • MVHR boost mode engages to compensate for exhaust pressure
    • 30-minute timer to return to normal after cooking ends

5. Home Assistant Integration

5.1 Dashboard Elements

Widget Data Source Purpose
Air Quality Index (per room) CO₂ + PM2.5 + TVOC composite At-a-glance air quality
Filter Status (5 stages) ΔP sensors Remaining filter life %
MVHR Status MVHR controller Fan speed, mode, heat recovery %
Humidity Map Room RH sensors Whole-house humidity overview
Radon Trend Radon monitor 24h / 7d / 30d trends
Indoor vs. Outdoor Outdoor station vs. indoor Filtration effectiveness proof
Energy Dashboard MVHR + humidifier power Running cost tracking
Ceiling Heating/Cooling Manifold actuators + surface temp Per-zone heating/cooling status
Ceiling Surface Temp Embedded ceiling sensors Condensation risk indicator (vs. dewpoint)
Floor Surface Temp Embedded floor sensors (if cooling) Comfort limit monitoring
Water Quality Index TDS + pH sensors At-a-glance water quality (see 05-water-system-spec)
RO Membrane Health Post-RO TDS vs. feed TDS Rejection rate %, replacement prediction
Water Consumption Per-branch flow meters Daily/weekly usage per zone
Leak Detection Map Capacitive leak sensors Green/red per zone, auto shut-off status
Hot Water Status Tank temp + recirculation temp Availability and efficiency
Datacenter Rack Temps 8x temperature sensors Inlet/exhaust per rack, color-coded
Datacenter Power Per-PDU metering Total + per-rack kW, PUE metric
Datacenter Cooling Cooling unit Modbus/SNMP Compressor status, inlet/outlet temps
UPS Status UPS SNMP Battery %, load %, runtime remaining
Datacenter Smoke VESDA / optical Alert level (normal/pre-alarm/alarm)

5.2 Alerting

Alert Level Channel Examples
Info Dashboard notification Filter approaching change interval
Warning Push notification CO₂ > 1000 ppm, RH > 65%
Critical Push + audible alarm Filter failure, PM2.5 spike, radon > 300 Bq/m³
Info Dashboard notification Water filter approaching change interval
Warning Push notification RO rejection < 95%, post-remin pH < 7.0
Critical Push + audible alarm + auto shut-off Water leak detected, RO rejection < 90%
Warning Push notification Datacenter inlet temp > 27 C, UPS on battery
Critical Push + audible alarm Datacenter inlet temp > 32 C, datacenter water leak, smoke pre-alarm
Emergency Push + audible + auto-shutdown Datacenter temp > 35 C, smoke alarm, UPS battery < 20%

5.3 Data Logging

All sensor data logged to InfluxDB via Home Assistant for long-term trend analysis:

  • 1-minute resolution for CO₂, PM, TVOC
  • 5-minute resolution for temperature, humidity
  • 1-hour resolution for radon
  • Retention: minimum 2 years

6. Communication Protocols

flowchart LR
    subgraph Field["Field Level"]
        S1["Room Sensors\n(Zigbee / WiFi)"]
        S2["ΔP Sensors\n(I²C / 4-20mA)"]
        S3["Outdoor Station\n(WiFi)"]
    end

    subgraph Bus["Bus Level"]
        KNX["KNX Bus\n(MVHR, Dampers, Humidifier)"]
        ZB["Zigbee Coordinator\n(Room Sensors)"]
    end

    subgraph Server["Server Level"]
        HA["Home Assistant\n+ InfluxDB"]
    end

    S1 --> ZB
    S2 --> KNX
    S3 --> HA
    ZB --> HA
    KNX --> HA
    HA --> KNX

    style HA fill:#1a5e5e,color:#fff
  • KNX: Primary bus for MVHR control, motorized dampers, humidifier — wired, deterministic, reliable
  • Zigbee: Room sensor network — mesh, low power, well-supported in Home Assistant
  • WiFi: Outdoor station, radon monitors — direct to Home Assistant
  • InfluxDB: Time-series database for long-term data retention and Grafana dashboards

7. Wiring Requirements for Baufritz

The following must be specified at construction stage:

Item Quantity Location Cable
KNX bus cable 1 run per zone All zones + technical room KNX TP (green, 2×2×0.8mm)
230V outlet for room sensor 1 per room At sensor mounting point Standard NYM
Cat6 network drop 1 per room Near sensor location Cat6a shielded
Dedicated circuit: MVHR 1 Technical room 3×2.5mm²
Dedicated circuit: humidifier 1 Technical room 3×2.5mm² (steam = high draw)
ΔP sensor cable runs 5 Filter housing to technical room 4-wire shielded
Outdoor sensor power + data 1 North-facing exterior Weatherproof outlet + Cat6
Ceiling surface temp sensors 1 per zone Embedded in Plafotherm panels 4-wire shielded
Floor surface temp sensors 2-3 per zone On/in parquet surface 4-wire shielded
Water TDS/pH sensors 2 inline Post-RO + post-remineralization 4-20mA / Modbus
Water flow meters 1 per branch + 1 total At manifold in technical room Pulse / KNX
Water leak sensors 1 per manifold + 1 per fixture + ceiling void Under fixtures, ceiling low points Capacitive / Zigbee
Motorized shut-off valve 1 Water entry point (POE) KNX, fail-closed
Fiber backbone (OS2) 2 bundles (12-core each) Cellar to ground floor + upper floor Single-mode, 10G+
Datacenter temp sensors 8 Per-rack inlet + exhaust Modbus / SNMP
Datacenter leak sensors 4 Under cooling units, low points Capacitive / Zigbee
Datacenter smoke (VESDA) 1 system Cellar ceiling Relay / Modbus
Datacenter PDU metering 8 PDUs 2 per rack (A+B feeds) SNMP
Datacenter door contact 1 Entry door KNX / Zigbee

Note: On the ground floor, KNX bus cable and Cat6 runs can be routed through the Lindner NORTEC Doppelboden cavity instead of wall chases, simplifying installation (see 04-flooring-ceiling-spec Section 6.1).